技术交流 › 磨床维修 › 平面磨床加工件粗糙度差度差、有明显振纹的故障原因及排除方法

研磨者 发表于 2008-5-17 13:35:26

平面磨床加工件粗糙度差度差、有明显振纹的故障原因及排除方法

<p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><b><span style=\"font-size:10pt;color:#3366ff;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">平面磨床加工件粗糙度差度差、有明显振纹的故障原因及排除方法</span></b></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">平面磨床加工件粗糙度差度差、有明显振纹的故障产生的原因及排除方法如下：</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">1</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）主轴动平衡精度差，应重新调整，进行动平衡检测并修复。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">2</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）若确认主轴、轴承间隙过大，应重新调整，前</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><a href=\"http://www.hj9411.com/\"><span lang=\"EN-US\" style=\"font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\'\"><span lang=\"EN-US\">轴承</span></span></a></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">间隙为</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">0.008mm</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">，后轴承间隙为</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">0.012mm</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">3</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）台面润滑油过多或过少，应调整导轨润滑油至适量，以工作台导轨面上有湿润的润滑油但不滴下为宜。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">4</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）若砂轮静平衡不合格，做好砂轮静平衡，必要时作二次静平衡。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">5</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）砂轮修整粗细不一致，应重新修整砂轮，使砂轮粗、细适中。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">6</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）进给量最大不超过</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">0.02mm</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">，并分粗磨、精磨。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p><p class=\"MsoNormal\" align=\"left\" style=\"margin:0cm 0cm 0pt;text-align:left;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><span style=\"mso-spacerun:yes\"><font face=\"Times New Roman\"> </font></span></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">（</span><span lang=\"EN-US\" style=\"font-size:10pt;mso-font-kerning:0pt\"><font face=\"Times New Roman\">7</font></span><span style=\"font-size:10pt;font-family:宋体;mso-ascii-font-family:\'times new roman\';mso-hansi-font-family:\'times new roman\';mso-font-kerning:0pt;mso-bidi-font-family:宋体\">）应消除机床振源：台面冲击，工作台齿条、齿轮啮合间隙过小，机床附近有振源等。</span><span lang=\"EN-US\" style=\"font-size:10pt;font-family:宋体;mso-font-kerning:0pt;mso-bidi-font-family:宋体\"><p></p></span></p>

495535990 发表于 2009-4-4 03:13:56

什么意思啊要发完整啊

初学者 发表于 2009-4-13 22:53:06

没看出来是什么？

外圆磨床HDCNC 发表于 2011-12-17 08:42:16

看不懂啊。。。。。。。。。

维修工 发表于 2011-12-21 09:55:23

我也没看明白。工作台齿条、齿轮啮合间隙过小？

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